Vats & Vessels (I) Pvt. Ltd.

Liquid Manufacturing Plants

Syrup Manufacturing Plant

Complete closed-loop cGMP plant for liquid oral dosages — from sugar melting to final filtration in one integrated system.

Syrup Manufacturing Plant

About the Syrup Manufacturing Plant

A Syrup Manufacturing Plant is a complete, integrated process system designed to produce liquid oral dosages — including cough syrups, vitamins, tonics and antacids — under strict cGMP conditions. The entire system is designed as a closed-loop assembly to prevent contamination at every stage, from raw material charging to final product storage before filling.

The process flow moves from sugar dissolving and filtration through API addition and homogenisation, cooling and final polishing filtration — with all vessels, pumps and pipework interconnected in SS 316L and controlled from a central panel. Every component is designed for easy CIP and validation to meet the requirements of pharmaceutical regulatory authorities.

Key Applications

Core Advantages

Closed-Loop cGMP Design
Fully closed system from sugar melting to final storage — prevents contamination at every process stage.
Complete Turnkey Solution
Sugar melting vessel, manufacturing vessel, storage vessel, filtration, piping and controls — all from one source.
SS 316L Throughout
All product-contact surfaces in SS 316L with mirror polish and crevice-free welding for maximum hygiene.
Sparkler / Filter Press Filtration
Integrated filtration system ensures crystal-clear final product free of particulate matter.
Precise API Incorporation
High-speed emulsifiers and agitators ensure uniform distribution of active ingredients throughout the batch.
Validated & Documented
Designed for regulatory submission — DQ, IQ, OQ documentation support available.

Technical Specifications

Batch Size200 litres to 10,000 litres per batch
Material of ConstructionSS 316L (all contact surfaces)
FiltrationSparkler filter / filter press / cartridge filtration
HeatingSteam / hot water jacketed vessels
ControlPLC-based with HMI, data logging available
CompliancecGMP, WHO-GMP, ASME